MarmoOS IIoT Ecosystem
Industrial-Grade Intelligence for Legacy CNC Hardware. Zero downtime, live telemetry, and instant job recovery.
The Cost of "Blind" Manufacturing
Legacy workshop hardware leaves managers in the dark, wasting hours of machine runtime and materials.
The Air-Cutting Bottleneck
Legacy controllers (RichAuto / Weihong NK105) are entirely closed-loop. If a router tool breaks 2 hours into a 4-hour engraving job, the controller keeps running without sensing the failure. When discovered, workers are forced to restart the G-code from line 0. This results in massive throughput loss, wasted tool life, and elevated electricity bills.
Zero Live Visibility
Factory management has no centralized data hub to monitor multi-factory operations. Hardware faults, power anomalies, and spindle halts rely entirely on machine operators manually notifying supervisors. This causes hours of silent, expensive downtime that goes completely untracked.
The MarmoOS Hybrid Architecture
A modern multi-layered ecosystem connecting legacy factory floors directly to secure cloud intelligence.
A Three-Tier Connected Ecosystem
We have engineered a hybrid system that bridges legacy machinery to cloud dashboards seamlessly without invasive modifications to your equipment.
- The Brain (Cloud Database) Powered by Supabase and PostgreSQL with Row-Level Security (RLS) and Role-Based Access Control (RBAC) to ensure absolute factory data isolation.
- The Edge (IoT Nodes) Non-invasive, passive MarmoOS hardware nodes that safely extract 24V spindle signals via optocouplers and track tool-load amps with CT clamps.
- The Interface (Tablet Application) A clean React Native application providing instant status alerts over WebSockets and processing our custom G-Code recovery algorithms.
Engineered for absolute resilience
Explore the technology that provides instant recovery and prevents expensive material waste.
The "Smart Slicer" Engine
Our custom C++ physics engine mathematically maps tool speeds and paths. On collision or tool snap, MarmoOS cross-references real-time spindle signal dropouts to pinpoint the exact G-code line where cutting stopped.
One-Click Recovery
Instantly compiles a custom "Resume G-Code File" that automatically lifts the spindle safely, retracts it along the Z-axis, repositions to the coordinates of the break, and drops back down to resume work.
Edge Node Hardware
Compact MarmoOS PCB Micro controllers builtin to read machine status signals passively without voiding existing manufacturer warranties.
Non-Invasive CT Clamps
Clamps monitor spindle power usage. Any sudden current drop during cutting indicates a snapped bit, pausing the machine in under 3 seconds.
Tablet Interface App
User-friendly, modern touchscreen app mounted on the machine enclosure. Displays telemetry, alerts operators, and serves the recovery files.
Closed-Loop Hybrid Workflow
Upload
Admin uploads G-Code (.tap) files to the cloud.
Access
Operator syncs and selects job via factory tablet.
Sense
MarmoOS Edge Node monitors 24V spindle outputs & current limits.
Monitor
Cloud dashboards record active status as 'RUNNING'.
Slice
On failure, tablet slices G-code to resume in one tap.
Advantages vs Challenges
An honest assessment of our system's core capabilities and our engineering mitigation strategies.
| Category / Aspect | Ecosystem Advantages | Industrial Challenges & Mitigations |
|---|---|---|
| Return on Investment (ROI) | Massive savings on raw stock. Node hardware pays for its Capex in just 1 hour of saved downtime. | No significant disadvantages. Automation reduces human-error rates immediately. |
| Warranty & Installation | Passive optocouplers read status. Complete legacy manufacturer warranty remains fully valid. | None. Passive monitoring is isolated electrically. |
| Cloud Security | Advanced Row-Level Security (RLS) isolating database cells by client and factory RBAC. | Mitigated by default. Data is encrypted end-to-end (AES-256). |
| Fleet Scalability | Lightweight payload sizes allow database nodes to scale horizontally across thousands of edges. | System uses flat negligible API loads. |
| Network Reliability | Local buffering allows nodes to execute monitoring queue elements even during network loss. | Wi-Fi Dropouts Mitigated by a 15-minute persistent hardware heartbeat and local database sync. |
| Controller Limitations | Enables modern USB/Ethernet file transfer speeds even on oldest DSP controllers. | USB Ports Only Mitigated by mounting local client tablets directly inside the operator panels. |
| Operator Adoption | Minimal, visual interfaces. One-click controls require zero code skills from operators. | Training Mitigated by 1-day onboarding training provided free for your crew. |
Competitive ROI Comparison
How our open-source hybrid approach stacks up against rigid traditional automation providers.
| Comparison Metric | Standard Enterprise (Siemens) | MarmoOS Ecosystem |
|---|---|---|
| Hardware Cost (Per Node) | ₹ 8,40,000+ | Low, flat edge cost Get Price Briefly |
| Monthly Cloud Fee | ₹ 4,20,000+ | Flat, negligible rate Get Price Briefly |
| Installation Process | Invasive & Complex (Requires weeks of downtime) | Passive / 15-Minute Plug & Play Setup |
| Recovery Feature | Manual Line Skipping (Prone to human error) | Automated G-Code Slicing & One-Click Resume |
"We have architected a system so efficient it runs a 20-machine pilot for FREE on Supabase, scaling to a global network at a flat, negligible monthly rate."
CapEx Investment Breakdown
Scaling to the entire network costs less than a single legacy machine's downtime per year.
Flexible Scaling Milestones
Our architectural structure allows factory managers to scale up incrementally, monitoring performance metrics before deploying wide-scale node expansions.
1. Single Pilot Node
Establish proof-of-concept on a single high-use router with zero backend server dependencies.
2. Android Tablet Integration
Enables operators to manage local G-code slicing and resume triggers right on the floor.
3. 15-Machine Factory Setup
Unlocks centralized factory monitoring dashboard and cloud database integration.
4. 225-Machine Enterprise Fleet
Complete multi-factory orchestration with customized RLS database instances.
The Investor Vision
High efficiency. Seamless scaling. Modern automation designed to keep legacy workshops relevant.
Airtight Logic. Beautiful Financials.
MarmoOS isn't just about software updates; it's about shifting the margins of traditional manufacturing. By eliminating the necessity of expensive machine replacements and wrapping existing hardware in a modern telemetry layer, we extract massive enterprise efficiency.
Our lightweight telemetry nodes keep operations smooth while collecting core data metrics. We are currently scaling out pilots across stone, steel, and wood fabricators globally.
Connect with our Engineering Team
Interested in adopting MarmoOS for your factory floor or reviewing our industrial pilot studies? Get in touch directly with our leadership team today.
Direct Technical Support Hotline: +91 88662 55882